Companies that do rapid prototyping and what does it cost?

What companies can do rapid prototyping for toys- like 4″ plastic figurines and such- and what would it cost to have (1) prototype of this size made?

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RedEye Produces the World’s First Full-Scale Custom Chopper 3D Prototype Using FDM


RedEye, a business unit of Stratasys, unveiled the world’s first full scale custom motorcycle, created entirely from using rapid prototype parts, at Autodesk University 2008. Using FDM 3D rapid prototyping technology, created and patented by Stratasys, RedEye on Demand was able to develop this fully custom chopper from production-grade thermoplastics.

 

Quickparts(R) Releases CNC Online Interactive Quoting ATLANTA, GA–(Marketwire – 03/17/11) – Quickparts, a 3D Systems company (NASDAQ: TDSC – News ), announced today the immediate availability of greatly enhanced quoting capabilities through QuickCutCNC . This new rapid CNC machining service, developed by custom manufacturing leader Quickparts , is now providing online, interactive quotations for all custom CNC machining projects. After submitting …

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Quickparts(R) Releases CNC Online Interactive Quoting ATLANTA — Quickparts, a 3D Systems company , announced today the immediate availability of greatly enhanced quoting capabilities through QuickCutCNC. This new rapid CNC machining service, developed by custom manufacturing leader Quickparts, is now providing online, interactive quotations for all custom CNC machining projects.

Read more on GlobeNewswire via Yahoo! Finance

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QuickCutCNC(TM) Enhances Online Interactive Quoting Capabilities

QuickCutCNC(TM) Enhances Online Interactive Quoting Capabilities
ATLANTA — Quickparts, a 3D Systems company , announced today the release of even further enhanced quoting capabilities through QuickCutCNC. This new rapid CNC machining service, launched by custom manufacturing leader Quickparts, now has the ability to automatically identify and quote threaded holes as part of the online, interactive process for all custom CNC machining projects.

Read more on GlobeNewswire via Yahoo! Finance

QuickCutCNC(TM) Enhances Online Interactive Quoting Capabilities
Threaded Holes Now Automatically Detected

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Rapid Prototyping

Rapid prototype machine 3dprinter

Rapid prototype machine

Rapid Prototyping at it's finest 3D 3-D Printer

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Prototype Machining History and Rapid Prototyping Assembly History

Sixties: The first rapid prototyping techniques became accessible in the later eighties and they were used for production of prototype and model parts. The history of rapid prototyping can be traced to the late sixties, when an engineering professor, Herbert Voelcker, questioned himself about the possibilities of doing interesting things with the computer controlled and automatic machine tools. These machine tools had just started to appear on the factory floors then. Voelcker was trying to find a way in which the automated machine tools could be programmed by using the output of a design program of a computer.

Seventies: Voelcker developed the basic tools of mathematics that clearly describe the three dimensional aspects and resulted in the earliest theories of algorithmic and mathematical theories for solid modeling. These theories form the basis of modern computer programs that are used for designing almost all things mechanical, ranging from the smallest toy car to the tallest skyscraper. Volecker’s theories changed the designing methods in the seventies, but, the old methods for designing were still very much in use. The old method involved either a machinist or machine tool controlled by a computer. The metal hunk was cut away and the needed part remained as per requirements.

Eighties: However, in 1987, Carl Deckard, a researcher form the University of Texas, came up with a good revolutionary idea. He pioneered the layer based manufacturing, wherein he thought of building up the model layer by layer. He printed 3D models by utilizing laser light for fusing metal powder in solid prototypes, single layer at a time. Deckard developed this idea into a technique called “Selective Laser Sintering”.”

The new Rapid Prototyping History page is free information to members and non-members and can be found at: http://www.prototypezone.com/. However, users of Prototype Zone who decide to be members can join for free and receive two free E-Books on Rapid Prototyping for a limited time offer. Prototype Zone will be adding new information all the time on Rapid Prototyping so check back often in the forum and blog for the latest information at: http://www.prototypezone.com/prototype-forum

About Prototype Zone: Prototype Zone is the leading information source and community website for all things about Prototyping and Rapid Prototyping. Visit the website to join for free and receive two free ebooks on Rapid Prototyping for a limited time offer.

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Rapid Prototype Process

From CAD to prototype

Online Rapid Prototyping – Aurora, ILsethman.wtmblogblaster.com1/6/12Stereolithography may be the first rapid prototyping techniques. It uses liquid polymers that's photosensitive which solidifies when offer ultraviolet light. This technique is the benchmark of all of the RP techniques. The machine ... 

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Rapid Prototyping – Reconstructing Models Made Simpler

the ability to reconstruct items using rapid prototyping has made a difference in many ways. One example would be the Buddha of Infinite Light, Amida. This is a carved figure made of wood and lacquered. Believed to have originated in the 13th century, it is a wonderful piece of art that tells us much about the earlier cultures. However, the Buddha is believed to have originally been adorned with a necklace, topknot and crown.

The Buddha was the inspiration it took to build another one using plastic mold. Adding the missing adornments was one of the purposes for doing this. The reconstructed Buddha was made using 0.1 mm layers and was based on 3D scanning at close range. In addition, digital modeling was used and the end result was the Buddha with the accessories that were believed to be missing.

The use of selective laser sintering made the reconstruction process possible and allowed very high definition. It was constructed in one piece. The original is displayed at the World Culture Gallery in Liverpool. Other sculptors have used the technological advances made in the world of rapid prototyping to make other intricately detailed pieces for displaying in art galleries the world over.

Using computer aided design (CAD) to acquire the designs of the object for rapid prototyping, the layers are broken down. This is the model that is used to create the nearly identical physical model. By breaking down the layers, this allows the user to create the layers needed to construct the actual model. They are put together to form the shape desired. The main advantage to the process is that any shape can be made simply by using this method.

Using the methods of plastic mold models normally can be produced in a matter of hours. This does however, depend on the number of models being produced at the same time and the size of the model. The intricate detail of the model being made is another aspect that must be considered. In addition, the machine being used can affect the time it takes to make the model.

Rapid prototyping is not always rapid. As you can see, there are many factors that have an effect on the time it takes to construct a form using this method. There are many companies in the technological field that are available for rapid prototyping. The big difference is the method used to build the layers when creating the model.

The boundary that exists between the CAD software an Continue reading

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Prototypes Explained Along With Rapid Prototyping Differences

 Prototyping vs Rapid Prototyping Process is a new webpage that was just added to the new Prototyping Website that has just been released. This new Prototype Machining webpage has all of the information you need to know of Prototyping vs Rapid Prototyping and the main information you need to know on Prototyping Technologies. You can visit this Prototyping vs Rapid Prototyping Process webpage at: http://www.prototypezone.com/prototype/

Here is an excerpt from the new Prototyping vs Rapid Prototyping webpage:

€The word rapid can be used relatively. The construction of models using present-day methods could take time ranging from a few hours to a few days. This depends on the technique used, along with the complexity and size of the model. The additive systems take less time. They can produce models within some hours. Some techniques such as solid freedom fabrication’ make use of two materials for construction of parts. The 1st material is known as part material†and the 2nd one as˜support material™. The removal of support material takes place by heat. It might also be dissolved with water or any other solvent. When it comes to manufacture of plastic products, that too in large quantities, injection molding proves to be a cheaper alternative.€

The new Prototyping vs Rapid Prototyping page is free information to members and non-members and can be found at: http://www.prototypezone.com/. However, users of Prototype Zone who decide to be members can join for free and receive two free E-Books on Rapid Prototyping for a limited time offer. Prototype Zone will be adding new information all the time on Rapid Prototyping so check back often in the forum and blog for the latest information at: http://www.prototypezone.com/prototype-forum

About Prototype Zone: Prototype Zone is the leading information source and community website for all things about Prototyping and Rapid Prototyping. Visit the website to join for free and receive two free ebooks on Rapid Prototyping for a limited time offer.

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3D prototyping and 3D Rapid Prototyping

3D pIn the past, when an independent inventor designed a product, it did not necessarily mean that they could produce a 3d rapid prototyping. For many inventors and entrepreneurs, this was one of the biggest roadblocks they would encounter. With the rising popularity and reduced cost of 3D prototyping, producing prototypes or even a production line can be done on an affordable budget. Savvy entrepreneurs within any industry may be able to create prototypes and products from their home.

Benefits of 3D prototyping

Prototypes are used for both product testing as well as showing a product to potential investors or buyers. With the ability for home prototyping via a 3D printer, not only is this process made simpler, changes to your design can be implemented on the fly. For example, you show your product to an investor who would like to see a change in your product. The reality now is that this change could be implemented in as little as a day, depending on the complexity of the change. This level of flexibility can drastically reduce your time from prototype to production, which is something that any investor would appreciate.

Similar systems can be used for full production, utilizing more expensive and precise 3D printers and CNC milling machines. Originally seen in Asia, micro factories started giving designers an outlet to produce a small run of a custom product using these more advanced 3D printers. In times before, the initial investment for a new product was incredibly high, as full-sized factories often required minimum orders of a million units. This provided many obstacles for the inventor, such as time, money and storage constraints.

3D prototyping in a Nutshell

For those unfamiliar with the process, 3D prototyping sounds like science fiction. Printing a replacement part for a household item or a piece of jewelry from the comfort of your home computer is something few have imagined. In reality, 3D prototyping is a natural successor to current paper printing technologies.

3D prototyping put simply is a two step process. First, the product must be designed. This is done using software such as AutoCAD, in which the designer will create a digital 3D model similar to the way an architect would design a Continue reading

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Rapid Prototype with SketchFlow

I remember teaching user interface design courses back in the mid-nineties. In those courses there was a slide entitled “rapid prototype,” and on that slide were all the reasons why rapid prototyping was a bad idea. Most of the reasoning centered around prototyping tools being so complex back then, they needed to be operated by developers; subsequently, the design process tended to be influenced by all design work needing to be interpreted through the lens of what a prototyper could actually achieve.

Fast forward to 2010 and there’s been a rethinking on prototyping. A slew of new prototyping tools have appeared over the past few years and they’re rapidly being adopted by interaction designers. I guess the creators of these tools never attended one of my courses!

What Changed?
In fact, two things changed to bring prototyping tools back into favor: the tools themselves and the task they’re being used to accomplish.

Prototyping tools today are much more designer-friendly. The adoption of user interface markup languages (like HTML, XAML, and MXML) our ability to build and run more sophisticated software today has made it easier to create design tools that work for designers, rather than developers.

At the same time, the nature of what we’re designing is changing. As we move away from designs that are a series of relatively static pages or screens, to designing applications that use fewer, more dynamic pages, it becomes harder to prototype these experiences using the traditional tools of paper prototyping and diagramming applications.

So we have perfect conditions for a new wave of prototyping tools: rising demand and increasing capability.

Microsoft’s Contribution: Expression Blend SketchFlow
Among this new breed of prototyping tools we find Microsoft Expression Blend SketchFlow (for the purposes of this tutorial, I’ll be referring to it as simply SketchFlow). While maintaining the Microsoft tradition of remarkably long product names, SketchFlow takes a fairly unique approach to prototyping.

Expression StudioFirst, I’d like to point out that SketchFlow is part of Microsoft’s Expression Studio range of design tools. After a lackluster history with design tools, Microsoft seems to be finally getting their act together with Expression Studio (disclaimer: I’ve previously worked at Microsoft). Expression Studio is up to its third release and comprises four or five products depending on how you count them:

Expression Blend: For building user interfaces for Silverlight, Windows, and Surface.

Expression Blend SketchFlow (part of Blend): For prototyping user interfaces.

Expression Web: For building user interfaces for web standards.

Expression Design: For creating graphic assets for the Web or Silverlight, Windows, and Surface.

Expression Encoder: For preparing video assets for the Web or Silverlight, Windows, and Surface.

You can check out the SitePoint article by Raena Jackson Armitage for more information on Expression Web. There will also be later articles in this series, which will cover Expression Blend and Expression Web in more detail.

SketchFlow and Expression BlendIt’s important to note the relationship between SketchFlow and Expression Blend. Expression Blend is the production tool for Silverlight, Windows (Windows Presentation Foundation), and Surface, whereas SketchFlow is a prototyping tool built on top of Expression Blend.

The fact that the prototyping tool is built on top of the production tool raises some interesting possibilities—which you may see as positive or negative, depending on your disposition:

The positive is that you have access to all the production tool’s features, Continue reading

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DAIR-10 Kit exploded view


FREE downloading soon … the DAIR-10 Home Hobby Robot Kit … designed to be built using a PP3DP or larger 3D Rapid Prototype Plastic 3D Printer … Visit: www.Brainless.org

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Is there a Rapid Prototype machine that makes nanoscale parts yet?

If you have an idea for a Molecular Manufacturing Machine I’d be happy to solid model it! Just need your sketches to get started.

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